increase in line output
Bottleneck elimination
Keep your line flowing at full capacity
The Pain
Bottlenecks are a major drain on manufacturing productivity. Recent research finds they can account for up to 30% of throughput losses, undercutting capacity and profitability. Additionally, eliminating bottlenecks translates into direct operational benefits: companies report increased throughput, improved capacity utilization, and more reliable on-time delivery after addressing these constraints.
Why it Matters?
A single overloaded workstation doesn’t just slow down one area; it induces ripple effects across the whole line. Without real-time detection, identifying the source often comes too late, costing hours of downstream productivity. These disruptions not only erode output but strain resources, morale, and profitability.
How Deltia solves it
Deltia provides continuous, high-resolution tracking of activity, cycle time, and work steps across the line. The system immediately alerts managers to overloaded or underutilized stations, pinpointing inefficiencies so teams can rebalance tasks and restore optimal flow, before delays compound.
On the shopfloor
A pump manufacturer faced a surge in demand just as a specific workstation became a drag on total throughput. By leveraging Deltia's insights to remove non-value steps and reallocate resources, they achieved a 45% increase in line output, meeting targets without extra shifts or costly overtime.
Discover more use cases
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Consistent output
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Faster employee training
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Faster reaction to issues
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Reduction of SOP deviations
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Bottleneck elimination
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Cycle time optimization
Ready to unlock
hidden efficiency?
See how Deltia reveals bottlenecks and drives measurable improvements in just a matter of weeks.
